Rethink
Redesign
Optimise
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European Business and Innovation Centre
María de Luna, 11
50018 Zaragoza (Spain)

We want to become your trusted outsourcing CAE solutions partner, by delivering high quality yet cost-effective engineering solutions

  • 01Cad design
  • 02CFD
  • 03FEA
  • 04Optimization
  • 051D Analysis
We have experience in providing a full range of CAD services, ranging from 2D / 3D drawings, 3D modeling and rendering, parametric design (customization) and automatization.
With our expertise in fluid mechanics and heat transfer we can help you assess how to improve your product or know where it fails. Our fluid dynamics services and thermal studies will give you the insight you need to understand and optimize your products.
Using Finite Element Analysis we can determine the behaviour of your component or systems, accurately predicting how your products will react under structural and thermal loads.
With our optimization services, you can achieve lighter and better performing components that take into account expected loads, available design space, manufacturing process, materials and cost.
With 1D modelling simulation, we can help you determine how your design will behave by creating a “virtual” prototype of your system. Using mathematical models, we can represent physical systems, including: mechanical, electrical, hydraulic, thermal and chemical processes.
Morpheus Designs Morpheus Designs Morpheus Designs Morpheus Designs Morpheus Designs
Cad design
We have experience in providing a full range of CAD services, ranging from 2D / 3D drawings, 3D modeling and rendering, parametric design (customization) and automatization.
CFD
With our expertise in fluid mechanics and heat transfer we can help you assess how to improve your product or know where it fails. Our fluid dynamics services and thermal studies will give you the insight you need to understand and optimize your products.
FEA
Using Finite Element Analysis we can determine the behaviour of your component or systems, accurately predicting how your products will react under structural and thermal loads.
Optimization
With our optimization services, you can achieve lighter and better performing components that take into account expected loads, available design space, manufacturing process, materials and cost.
1D Analysis
With 1D modelling simulation, we can help you determine how your design will behave by creating a “virtual” prototype of your system. Using mathematical models, we can represent physical systems, including: mechanical, electrical, hydraulic, thermal and chemical processes.

Thermal solutions enabled by additive manufacturing.

Heat Exchanger Design

Our team has a broad experience designing heat exchangers for additive manufacturing processes. Thanks to our understanding of this technology and our innovative design approach, we can offer thermal solutions that are:

  • Lighter, ultra-compact and better performing
  • Integrated and with higher overall system efficiency and lower total assembly part count.

The increasing demand of lightweight, compact and highly efficient heat exchangers are key examples where additive manufacturing has shown to provide unparalleled benefit compared to the traditional manufacturing techniques. While conventional manufacturing methods are limited by the process limitations, additive manufacturing provides new opportunities for optimal design and advanced technology integration.

There are many applications that could benefit from highly compact and effective heat exchangers made by additive manufacturing. We are currently developing solutions for the following markets:

  • Aerospace
  • Energy
  • Motosport/Automotive
  • Electronics
Figure: Novel TPMS heat exchanger (water-oil cooler)

Modelling and simulation

We have expertise in analysing thermal components for a variety of applications. Our analysis toolbox consists of a mix of commercial and open-source software in combination with our own developed tools, including CFD, FEA and 1D modelling simulation. This allows us to offer insights to our clients of all the relevant aspects of the life cycle of a product, such as thermal efficiency, fluid dynamics, structural aspects and system response.

Figure: Heat exchanger thermal analysis - metal temperature distribution

Optimization

We develop automated optimization tools for thermal management components; which result in better, lighter, safer and more efficient solutions. Using optimization workflows, we can provide optimised solutions that can take into account:

  • Thermal-flow aspects, such as heat transfer and pressure loses
  • Structural aspects, such as maximum stress or fatigue life
  • System aspects, such as overall system efficiency, packaging or overall system volume
  • Other aspects, such as volume, mass and cost
Figure: Heat sink optimization - design iterations

Heat Exchanger Design

Our team has a broad experience designing heat exchangers for additive manufacturing processes.
Figure: Novel TPMS heat exchanger (water-oil cooler)

Our team has a broad experience designing heat exchangers for additive manufacturing processes. Thanks to our understanding of this technology and our innovative design approach, we can offer thermal solutions that are:

  • Lighter, ultra-compact and better performing
  • Integrated and with higher overall system efficiency and lower total assembly part count.

The increasing demand of lightweight, compact and highly efficient heat exchangers are key examples where additive manufacturing has shown to provide unparalleled benefit compared to the traditional manufacturing techniques. While conventional manufacturing methods are limited by the process limitations, additive manufacturing provides new opportunities for optimal design and advanced technology integration.

There are many applications that could benefit from highly compact and effective heat exchangers made by additive manufacturing. We are currently developing solutions for the following markets:

  • Aerospace
  • Energy
  • Motosport/Automotive
  • Electronics
READ MORE

Modelling and simulation

We have expertise in analysing thermal components for a variety of applications. Our analysis toolbox consists...
Figure: Heat exchanger thermal analysis - metal temperature distribution

We have expertise in analysing thermal components for a variety of applications. Our analysis toolbox consists of a mix of commercial and open-source software in combination with our own developed tools, including CFD, FEA and 1D modelling simulation. This allows us to offer insights to our clients of all the relevant aspects of the life cycle of a product, such as thermal efficiency, fluid dynamics, structural aspects and system response.

READ MORE

Optimization

We have experience in applying optimization techniques for thermal management components.
Figure: Heat sink optimization - design iterations

We develop automated optimization tools for thermal management components; which result in better, lighter, safer and more efficient solutions. Using optimization workflows, we can provide optimised solutions that can take into account:

  • Thermal-flow aspects, such as heat transfer and pressure loses
  • Structural aspects, such as maximum stress or fatigue life
  • System aspects, such as overall system efficiency, packaging or overall system volume
  • Other aspects, such as volume, mass and cost
READ MORE

Lighter, better, safer, faster

(Re)Designing for Additive Manufacturing

In order to make the most of Additive Manufacturing, a new design approach is necessary. Fully exploiting the freedoms of AM for your part, could result in:

  • Volume/mass reduction
  • Greater integration with your system
  • Increased efficiency
  • Increased functionality

We can help you redesign your part for additive manufacturing, giving you guidance and support at every step of the AM workflow.

Figure: Bracket topology optimization - density map

Topology optimization

By using an optimization-driven design methodology, we can develop your products faster and to be cheaper, safer, lighter and better performing.

Due to the design freedom offered by additive manufacturing, topology optimization is very well suited to this manufacturing process. Topology optimization is a mathematical method that allows us to optimize the material layout within a given design space available in your system, for a given set of loads, boundary conditions and constraints with the goal of maximizing the performance of the system.

Figure: Bracket topology optimization - intermediate densities as lattice structures

AM lattice structures

Additive manufacturing (AM) enables fabrication of multiscale cellular structures as a whole part. The use of cellular structures can serve a number of purposes such thermal performance, structural integrity, weight reduction, manufacturability or a combination of these.

We have created tools for designing lattice structures and controlling them across the design space, allowing the optimization of their characteristics for the local conditions.

Figure: Brake caliper optimization - multi-functional lattice structures (structural and thermal function)

(Re)Designing for Additive Manufacturing

In order to make the most of Additive Manufacturing, a new design approach is necessary.
Figure: Bracket topology optimization - density map

In order to make the most of Additive Manufacturing, a new design approach is necessary. Fully exploiting the freedoms of AM for your part, could result in:

  • Volume/mass reduction
  • Greater integration with your system
  • Increased efficiency
  • Increased functionality

We can help you redesign your part for additive manufacturing, giving you guidance and support at every step of the AM workflow.

READ MORE

Topology optimization

By using an optimization-driven design methodology, we can develop your products faster and to be cheaper...
Figure: Bracket topology optimization - intermediate densities as lattice structures

By using an optimization-driven design methodology, we can develop your products faster and to be cheaper, safer, lighter and better performing.

Due to the design freedom offered by additive manufacturing, topology optimization is very well suited to this manufacturing process. Topology optimization is a mathematical method that allows us to optimize the material layout within a given design space available in your system, for a given set of loads, boundary conditions and constraints with the goal of maximizing the performance of the system.

READ MORE

AM lattice structures

Additive manufacturing (AM) enables fabrication of multiscale cellular structures as a whole part.
Figure: Brake caliper optimization - multi-functional lattice structures (structural and thermal function)

Additive manufacturing (AM) enables fabrication of multiscale cellular structures as a whole part. The use of cellular structures can serve a number of purposes such thermal performance, structural integrity, weight reduction, manufacturability or a combination of these.

We have created tools for designing lattice structures and controlling them across the design space, allowing the optimization of their characteristics for the local conditions.

READ MORE

We are a product development and consulting firm specialising in high performance thermal management and lightweight components exploiting the design freedom offered by Additive Manufacturing technology. We believe that fundamental rethink and redesign of products can result in better components in many applications.

We develop thermal and light-weighting solutions with an innovative and cutting-edge approach, having in-house knowledge and tools to provide insights of all aspects of the life of a product.